Statistics show that in recent years, the annual growth rate of China's plastics machinery industry is about 30%. Plastic machinery products are complete in categories, with an annual manufacturing capacity of about 200,000 sets (sets), ranking first in the world. At the same time, the pace of development of plastics machinery products and the major economic indicators created among the 194 industries in the machinery industry are among the top, and it is one of the fastest growing industries in China's machinery industry. However, despite this, China's plastic machinery still has a market gap of 10 billion yuan each year, and 60% of high-end plastic machinery products still need to be imported. According to industry sources, at present, China's exports of low-end plastic machinery products account for more than 90%, while the gap in high-end products is being filled by imported plastic machinery.
It is understood that China currently imports tens of thousands of plastic machines (sets) each year. The unit price of imported precision press equipment is usually several times or even more than ten times higher than domestic brands. As domestic plastic machines are almost impossible to compete with products imported from Japan and Europe in terms of efficiency, precision, and stability, almost all of the large-scale, high-speed, precision, and specialized equipment fields are occupied by imported products. At the same time, due to market and other factors, China's plastics production in 2005 showed a negative growth, a decrease of 5.39% over the previous year. At present, 60% of the approximately 20,000 presses imported annually in China are precision injection molding machines. In terms of multi-layer co-extrusion machines, it is still difficult for China's presses to accurately control layer thickness technology compared with foreign presses. In China's export of plastic machinery products, low-end products up to 90%.
Welding Robot are currently being widely used in the areas of defense, shipbuilding, marine technology, chemical equipment production, pressurized vessel manufacturing and nuclear power installations.
We design our products to meet the specifications of process flow, while taking into consideration the restrictions of cutting and welding. Our products are equipped to solve the numerous problems which arise in equipment fabrication, such as making accommodations for nonstandard work piece sizes and incorrect locations.
Automatic Tube-Plate Welding Robot
Scope of application
This robot is mainly designed for the welding of tube and plate on the shell and tube heat exchanger. It applies advanced vision positioning, laser vision tracking and intelligent control technologies to achieve real automatic tube-plate welding without manual operations.
Product features
• Automatic positioning and changing position: it applies advanced vision feedback technology to achieve non-contact positioning, which can avoid manual shift, insertion and extraction in mechanical positioning process. It makes the positioning process more quick and accurate.
• Laser vision measurement: it extracts the three dimensional information of the welding position automatically using laser vision system, which solves the problems caused by non-standard shape and wall thickness of the tube, and positioning error between the welding gun and the workpiece in the real production process.
• It can weld many kinds of workpieces, including steel bar, waist-shaped tube, oblate tube and some other non-circular workpieces.
•The welding head uses conventional high quality wire feeder, motion electromechanical components, which are more reliable and durable.
•Intelligent digital AC servo control system runs automatically. The operation process is easy, which can lower labour intensity and skill requirements.
| Model number | TPWR-5 | ||
| Welding material | Carbon steel, stainless steel, titanium alloy | Protective gas | Argon |
| Tube diameter | φ8~φ80 mm(customizable) | Cooling mode of the welding gun |
Water-cooling
|
| Tube position | Out of, parallel, inside of the plate | Welding gun obliquity | 0~30 degrees (adjustable) |
| Movement stroke(mm) | 1500(w) ×1800(h) ×280(z) | Welding speed | ≤12 rpm |
| Welding wire diameter | φ0.8.φ1.0mm | Equipment size(mm) | 2550×2800×1760 |
| Tungsten diameter | φ2.4~φ3.2mm | Equipment weight | 900kg |
| Welder rated current | 300A | ||
Welding Robot
Welding Robot,Welding Machine,Head Of Welding Robot ,Curved Plate Bevel Cutting Robot
SHIJIAZHUANG LONGXUAN TRADING CO., LTD , https://www.longxuanmachine.com