Shandong Textile Machinery Industry Integrates Resources to Improve Manufacturing Strength

At the beginning of this year, the first 1.5m wide cashmere combined carding machine production line developed by Qingdao Textile Machinery Co., Ltd. was successfully put into operation at Qinghai Jianian Wool Industry Co., Ltd. Through more than half a year of continuous use, Qinghai Jianian Cashmere Industry highly evaluated the 1.5-meter-wide cashmere combing technology with multiple national patents. It is believed that this technology has reached the international advanced level and will surely be the domestic cashmere industry. On the production, quality, and scale play an active role in promoting. It is understood that Qingfang Machinery has signed a supply and marketing contract for 12 cashmere combined carding machine production lines. This article is based on textile resources. Please direct users to directly input textile resources in the browser.

As a backbone enterprise of the Shandong textile machinery industry, Qingfang Machinery has long been committed to the innovation of traditional advantageous products such as cotton spinning equipment, carding companies, and automatic winders while actively adapting to changes in market demand and striving to develop wool spinning equipment. Potential new product extensions. In response to market demand, Qingfang Machinery began to design and produce semi-worsted machines as early as ten years ago. After years of accumulation, the domestic market share of the semi-worsted textile spinning machines has now accounted for about 60%.

Focusing on the theme of adjustment and upgrading, the textile machinery industry in Shandong is integrating resources from a number of backbone enterprises such as Qingfang Machinery and Spark Group to further enhance its manufacturing capabilities.

The status quo: The momentum is picking up

Shandong Province is a major province of textile machinery production in China. From January to August this year, key textile enterprises in Shandong achieved a sales income of 9.495 billion yuan and a total profit of 527 million yuan, ranking second and first respectively among provinces and cities. The sales revenue increased year-on-year.

“Compared with the beginning of the year, the sales situation of the textile machinery industry in the province has picked up in recent months,” the person in charge of the Shandong Textile Machinery and Equipment Industry Association told reporters. It is understood that the recent order of Saite Global Machinery (Qingdao) Co., Ltd. has apparently rebounded, and the sales orders were abnormally full in the fourth quarter. The monthly sales revenue of Qingdao Textile Machinery Co., Ltd. from January to September increased by an average of 13.33%, and the economic efficiency of the company continued to improve. Since the third quarter, the demand for major products has increased, and product orders have continued to increase. Rizhao Yuhua Machinery Co., Ltd.'s cradle, Tongda Group's printing and dyeing equipment and other products have also achieved good sales this year.

However, in general, the entire industry is still facing a severe test, which highlights the continued decline in corporate profits. According to the analysis of the person in charge of the Shandong Textile Machinery and Equipment Industry Association, the number of newly added items for textile companies has been greatly reduced. Most of the projects are based on technological transformation projects, and demand has shrunk. At the same time, in the case of sluggish sales, the price of textile products has declined, resulting in a drop in corporate profits.

According to reports, at present, there are about 130 textile machinery and equipment enterprises in Shandong Province, accounting for 18% of the total number of textile machinery and equipment enterprises in the country. The total industrial output value is about 8 billion yuan, accounting for 15% of the entire industry, both second only to Jiangsu Province. Ranked second in the country. The textile machinery industry in Shandong Province has relatively complete product categories, among which are cotton spinning equipment of leading enterprises such as Qingdao Hongda Textile Machinery Co., Ltd. and Qingdao Dongjia Textile Machinery Co., Ltd., such as combing machines, carding machines, drawing machines, roving machines, and spun yarns. Machines, double twisters, automatic winders, etc. The technology is advanced, and the usability and reliability all basically meet the production requirements. Among them, the combing equipment, automatic winder, etc. account for about 60% of the national market share, and the finishing equipment after printing and dyeing Gas singeing machines, high-speed and high-efficiency short-process smelting and bleaching equipment, high-efficiency heat sizing equipment, and mercerizing machines also have a certain reputation.

At the same time, there are many well-known brands of textile equipment in Shandong Province, such as flat belts produced by Jinan Tianqi Special Flat Belt Co., Ltd., and printed nickel nets and Yishi (Yantai) precision textile equipment manufactured by Shandong Tongda Nickel Wire Co., Ltd. The market share of the company's various knitting needles, circular weft knitting needles produced by the Yantai Zhuzu needle factory, pneumatic pressurized cradle produced by Rizhao Yuhua Machinery Factory, and soft rubber rollers of Tengzhou Shanying Textile Equipment Co., Ltd. Top of the list.

However, some outstanding problems in Shandong textile industry have seriously hampered the healthy development of the industry. The first is that the level of product quality is not high, and there is still a big gap between reliability and stability compared with foreign advanced products. Some products, especially high-end products, are still blank. The second is the lack of complete sets of equipment and the lack of large enterprise groups with strong incentives. In addition, the ability of enterprises to innovate is not strong, and the replacement of products lags behind developed countries for a long time.

Ideas: Cultivate key enterprises to develop specialty products

According to the person in charge of the Shandong Textile Machinery and Equipment Industry Association, “The sluggish demand in the market will continue for some time, and the textile machinery industry will still face greater pressure. Although it faces a severe test, it is also an opportunity period for structural adjustment of the textile machinery industry. To this end, Shandong Province followed the national policy and issued the "Strategic Adjustment and Revitalization Plan for Textile Industry in Shandong Province", and formulated the "Advice on the Adjustment and Revitalization of the Textile Machinery Industry in Shandong Province" to promote the adjustment and development of the textile machinery industry.

In accordance with these two adjustment policies, Shandong Province will support the construction of key projects and promote the implementation of projects; focus on cultivating competitive enterprises, and guide enterprises to agglomerate development; increase support for fiscal and taxation policies; strengthen scientific and technological innovation and enhance the core competitiveness of enterprises; Strategy, strengthen the construction of talents; strengthen the construction of industry associations and give full play to the role of industry associations. The province will focus on cultivating large textile companies such as Qingdao Textile Machinery Group, Spark Group, Dongjia Group, Tianyi Group, Global Group, Shandong Tongda Group, Shandong Tongji Textile Machinery Group, and Qingdao Yunlong, Rifa Textile Machinery, and Jining Shengtai. Textile enterprises, Jinding Printing and Dyeing Machinery, Jinan Tianqi, Qingdao Textile Machinery, Rizhao Yuhua Machinery Plant, Tengzhou Shanying, and Yisteng (Yantai), and other key enterprises, take these enterprises as a leader to improve the level of textile machinery manufacturing equipment.

At the same time, Shandong Textile Machinery Industry will adhere to the combination of independent innovation and the introduction of digestion, absorption and re-innovation to improve the overall level of R&D and design, core components, processing, manufacturing and system integration, and establish a complete textile equipment manufacturing system. Specific objectives include: Accelerating the research and development of mechanical and electrical integration textile machinery, improving the overall technical level of traditional textile machinery, vigorously developing basic products such as carding and new combing equipment, automatic winder, etc., and striving to reach the world advanced level; vigorously developing knitting circle Machines, metal clothing, energy-saving motors, cradle and other mainframes and key components, to increase market share; vigorously develop high-tech products such as compact spinning key components, high-grade jets and rapiers, and improve the quality level. Accelerate the R&D and industrialization of industrial textile equipment and form a new economic growth point for the textile machinery industry. Accelerate the research and development and industrialization of energy-saving and emission-reducing dyeing and finishing equipment, energy and resource recycling systems, such as efficient, continuous, and short-flow processes.

In order to develop the strength of industrial clusters, Shandong Province will speed up the construction of a special equipment base for textile machinery in Qingdao, support the accelerated development of small and medium-sized textile machinery companies, provide support for large enterprises, upgrade the technical level of special parts and components for textile machinery, and create textile machinery. Manufacturing industry chains form complementary advantages and agglomeration effects.

Action: Enhance Manufacturing Strength with Adjustment as Mainline

In June this year, the key projects of adjustment and revitalization of the textile machinery industry in Shandong Province were determined. A total of 19 projects were completed with a total investment of 1.26 billion yuan. Jinan Tianqi Special Flat Belt Co., Ltd. special high-strength low-stretch polyester belt industrialization project, Qingdao Dongjia Textile Machinery Group's non-woven equipment development and production capacity building project, Qingdao Tianyi Group Co., Ltd. fiberglass cloth air-jet loom and The development and production capacity of the upper and lower double-ribbed air-jet looms, Shandong Jinding Printing and Dyeing Machinery Co., Ltd. uses the technology developed independently to obtain patents for inventions. The new Shangmaoshuo assembly line project is in line with the adjustment of industrial structure and has higher technology. Level, economic benefits and social benefits are included in the project.

Policy support has strengthened the confidence of enterprises in adjusting and upgrading. Wang Lanxi, general manager of Jinan Tianqi Special Flat Belt Co., Ltd. believes that even if the economic crisis has passed, the future of textile machinery will depend on large-volume and large-scale demand development. After this adjustment and upgrading, high-tech, high-performance, energy-saving, and high-end products that meet the direction of industrial upgrading will become the mainstream of market demand. Therefore, the company has introduced international brand flat belt manufacturing technology and equipment and advanced technology. It mainly produces high-tech transmission flat belts, high-speed belts, rubber belts, rough rubber, conveyor belts, leather coated belts, and timing belts. Products to adapt to changes in market demand.

After the key equipments and clothings for high-efficiency nonwovens production lines were included in the national 4 trillion yuan to stimulate domestic demand projects, Qingdao Textile Machinery Company successively purchased advanced CNC machining and laser cutting equipment, as well as sophisticated inspection and inspection equipment. , And the self-made key processes for processing, assembly tooling, equipment manufacturing strength has been further improved.

New breakthroughs have been made in the production and R&D of non-woven fabrics complete sets of equipment, and a 1000 kg/hour acupuncture production line has been successfully developed. The single-machine capacity of the carding machine reaches 700 kg/hour; the high-speed messy carding machine technology has become more sophisticated; needle machine The needle frequency can reach 1500 beats/min; the development of a full set of equipment for the Spunlace and Hot Air production line has been completed, and it has the full strength to market. In terms of internal production organization, through the comprehensive adjustment of the production process and processing equipment, the efficiency and capability of the green spinning machine have been greatly improved, and the ability to produce two production lines per month has been achieved, shortening the delivery cycle.