Slitting Line Process Introduction
The JT1250 silicon steel (CRGO) slitting line , which cuts the coils of silicon steel strip into a certain width of the silicon steel strip, and then wind into the productive and productive and processing equipment according to a certain number of curly tension. It is widely used in food, packaging, building material, electrical and other metal processing industry.
Slitting Line Equipment Composition
1) electric material feeding trolley
2) hydraulic harmomegathus material rack
3) buffer pit
4) material picking device
5) activity guide device
6) slitting line main euipment
7) picking material intermediater bridge
8) expanding device
9)Â hydraulic harmomegathus rolling equipment
10) electric unloading trolley
11) hydraulic station and air system
12) electric cabinet and operation platform
Parameters
1,Machine Parameters
| Application Material | Silicon Steel Coil |
| Cutting Material Thickness(mm) | 0.23-0.5 |
| Cutting Material Width(mm) | 40-1200 |
| Coil Inner Diameter(mm) | 500 |
| Coil Outer Diameter(mm) | 1200 |
| Coil Weight(t) | 5 |
| Cutting Speed(m/min) | 80-120 |
| Maximum Strips | 13 |
| Spindle Diameter(mm) | 125 |
| Slitting Cutting Blade Material | YG15 40Cr |
| Slitting Cutting Blade Hardness | HRA86.5 |
| Slitting Cutting Blade Density(g/cm3) | 13.9-14.2 |
| Whole Slitting Line Weight(t) | 20 |
| Slitting Cutting Blade Bending Strength(kg/mm2) | 210 |
| Slitting Line Speed(m/min) | 80-120 |
| Total Motor Power(KW) | 55 |
| Slitting Line Layout Squaremeter | 12.6*6.5 |
| Production Operator | 1-2 |
| Main Circuit Rated Input Current | ≤150A |
| Cabinet Temperature at Run Time(ºC) | 0-40 |
| Environmental Humidity Requirement(40ºC temperature) | 0-85%, without condensation |
| Operation Cabinet Size(L*W*H mm) | 1600*650*2000 |
| Slitting Line Machine Color | As Customer Require |
2,Slitting Line Finished Product Parameters
| Straightness Deviation of Each Edge(mm/m) | ±0.1 |
| Cutting Angle Accuracy DEG | ±0.025 |
| Strip Width Accuracy(mm) | ±0.1 |
| Cutting Burr(mm) | ≤0.02 |
3,Slitting Line Associated Machines Parameters
High Speed High Precision Slitting Line
| Model Name | JT1250 |
| Cutting Thickness(mm) | 0.23-0.5 |
| Cutting Width(mm) | 40-1200 |
| Coil Weight(t) | 5 |
| Feeding Speed(m/min) | 80-120 |
| Straightness Deviation of Each Edge(mm/m) | 0.1 |
| Cutting Angle Accuracy DEG | ±0.025 |
| Band Width Accuracy(mm) | ±0.1 |
| Total Motor Power(KW) | 55 |
Precision high speed cut-to-length linenonstop cutting
Two cutting two punching(ordinary type)
| Model Name | JTXE-LL-300 | JTXE-LL-400 |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 15 | 16.5 |
Two cutting two punching(step type)
| Model Name | JTXE-LL-300Z | JTXE-LL-400Z |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 20 | 21.5 |
Two cutting two punching(centralized positioning)
| Model Name | JTXE-LL-400ZX | JTXE-LL-600ZX |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-400 | 60-600 |
| Cutting Length(mm) | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 24 | 26 |
Center Post Silicon Steel Cut to Length Line(step type)
| Model Name | JTXE-ZZ-300Z | JTXE-ZZ-400Z |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 |
| Cutting Length(mm) | 150-9999 | 150-9999 |
| Feeding Speed(m/min) | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 14 | 14 |
Precision high speed cut-to-length line nonstop cutting
Two cutting one punching
| Model Name | JTXE-X-300 | JTXE-X-400 | JTXE-X-600 |
| Cutting Thickness(mm) | 0.23-0.35 | 0.23-0.35 | 0.23-0.35 |
| Cutting Width(mm) | 40-300 | 40-400 | 60-600 |
| Cutting Length(mm) | 350-9999 | 350-9999 | 350-9999 |
| Feeding Speed(m/min) | 180 | 180 | 180 |
| Cutting Burr(mm) | ≤0.02 | ≤0.02 | ≤0.02 |
| Cutting Angle Accuracy DEG | ±0.025 | ±0.025 | ±0.025 |
| Cutting Length Accuracy(mm) | ±0.1 | ±0.1 | ±0.1 |
| Total Motor Power(KW) | 12 | 13.5 | 13.5 |
Slitting Line Working Process Picture
Slitting Line Certificate
Slitting Line Packaging
Â
Install adjustment:
1.The screw conveyor can not be installed until the dust stuck during transportation or unloading
is cleaned.
2.Material groove center line and screw shaft should have an appropriate coaxial degree.
3.The drive device and the screw shaft should have a right coaxial degree.
4.The static equilibrium test should be carried out after the screw is installed.
5`After the conveyor installed, check whether there is any debris in the machine and if the lubrication is enough.
6.During the no-load test, the bearing should be oil-tight, and the bearing temperature should not be higher than 20℃. During the load test,the temperature of bearing should not exceed 30℃.
Attentions
(1) Lubricate the bearings, gears, chains and other transmission parts regularly.
(2)When the box-to-send machine stopped, check the abrasion of the spiral blade and repair and weld it when it wears seriously.
(3)The conveying amount can not be overloaded, otherwise the material will not be discharged, which may cause the screw shaft bending and box expansion.
(4) In the operation of the conveyor, if the noise is harsh, you should open the lid to check it and troubleshoot.
Flexible Screw Conveyor,Small Screw Conveyor,Cement Screw Conveyor
Zhengzhou XinFeng machinery manufacturing Co. Ltd , https://www.xfmachinery.com