Nanyue Electronic Control: High-pressure Common Rail has been approved for batch production


In recent years, China’s governments at all levels and related functional departments have continued to increase efforts to control atmospheric pollution, and various measures and regulations have been intensively introduced. Following the State Council’s Prime Minister Li Keqiang’s personal meeting on June 14 to deploy air pollution control measures, the State Council recently released Known as "the most severe in history", the "Action Plan for Prevention and Control of Atmospheric Pollution" clearly stated that "after five years of hard work, the nation's air quality has generally improved." It has quickly become a social focus, further highlighting the urgency of China's air pollution control. And importance. As an important measure to reduce vehicle exhaust pollution and further reduce air pollution, the four standards for diesel vehicles that are currently being phased out have also attracted more attention from the industry and the general public.

In this context, on September 25, 2013, the Central Media’s “ National IV Implementation of Industrial Readiness” took the fourth stop of the grassroots research activities to Hengyang City, Hunan Province. The Central People's Broadcasting Station, People’s Daily, Economic Daily, CCTV And other media from the Central Government, China Automotive News, China Communications News, China Industry News, China Truck Network , China Bus Network, and commercial vehicle news entered the Nanyue Electronic Control (Hengyang) Industrial Technology Co., Ltd. (hereinafter referred to as Nanyue Electronic Control). , Continue to pay attention to the industry preparation for the key fuel injection components of the State IV.

China's media and industry media gathered in Hengyang to pay attention to the implementation of the four countries to help energy-saving emission reduction

As we all know, motor vehicle pollution is one of the most important culprits causing urban air pollution. Heavy-duty diesel vehicles that account for 86% of the total emissions from motor vehicles have become the key to pollution prevention. This year is the year in which the national fourth-phase emission standard for motor vehicle pollutants (hereinafter referred to as the “National Fourth Standard”) has been fully switched. Given the lingering doubts of various sectors of the community regarding the industry’s readiness for the implementation of the standard, the China Association of Automobile Journalists led the China’s internal combustion Engine industry. The Association strongly supported the People's Daily, the Economic Daily, and many other central and industrial media to actively participate in the launch of this year’s central media “national implementation of the four industrial preparations” grassroots research activities, aiming to eliminate social concerns through field visits to investigate and enhance each With confidence, we will assist the smooth implementation of the four national emission standards and promote the upgrading of the internal combustion engine industry.

Nanyue Electronic Control is the fourth leg of this event. As one of the largest manufacturers of fuel injection systems in China, Nanyue Electronic Control produces and sells three types of high-pressure fuel injection pump assemblies for diesel engines and their accessories, aluminum castings and export parts. The company's main product injection pump assembly is mainly for the domestic backbone Diesel Engine plants of FAW Group (Xichai, Dachai), Yuchai, Dongfeng Cummins, Weichai, etc., with an annual production capacity of 600,000 sets; aluminum castings are mainly Yuchai, and British JCB. , Shanghai Hino and other companies supporting; export parts mainly for the United States CUMMINS, CATERPILLAR, AMERICAMICRO and other companies supporting. The company has successively won the "National Top 500 Transportation Equipment Manufacturing Enterprises", "China Machinery Industry Enterprises 100 Core Competitiveness", "National Machinery Industry Civilization Unit", "National Advanced Grassroots Party Organization", "China Automotive Industry Science and Technology Progress first prize "and other honorary titles.

Yue Dianhuan, General Manager Zhou Zhijin
Nanyue Electronic Controls General Manager Zhou Zhijin

At the launching ceremony of the event, Zhou Zhijin, general manager of Nanyue Electronic Controls, welcomed the arrival of the central and professional media. He said that at present, the requirements for technological innovation in the automobile industry are getting higher and higher, the pace is getting faster and faster, and environmental protection, energy saving, and responsibility are increasing. The more important it is, the unprecedented challenges faced by our national automotive industry. In order to meet the requirements of the national emission regulations, Nanyue Electronic Control Corporation has taken responsibility for the revitalization of the national automotive industry. Since 2004, it has been dedicated to the independent research and development of the electronic fuel injection system for the three countries and four countries' emission standards. It has been put on the market so far. More than 300,000 sets of electronically controlled monomer pumps. In the future, the company will uphold the "low carbon, responsibility, development, and innovation" concept of production and management, do pioneers in energy conservation and emission reduction, effectively fulfill their social responsibilities, and wholeheartedly provide our customers with green and high-end products at home and abroad.

Afterwards, the media representatives signed the banner of the "Centralized State of the State" to implement industrial preparations, "walking through grassroots research," and announced the official start of the fourth leg. Then, accompanied by company leaders, the media visited the production workshop of Nanyue's electronically controlled fuel system to view and understand the company's plant environment, production scale, equipment and other hardware and software facilities.

After the visit, Nanyue Electronic Control Chairman Fan Jiang, General Manager Zhou Zhijin, Executive Deputy General Manager Long Meiyi, Deputy General Manager Ouyang Lingxiang, Labor Union Chairman Xu Qingshou, Senior Manager Ling Liming, and Development Director Huang Minbei and other company leaders After an exclusive interview with the media, the two parties conducted product and production capacity and technical preparations for the State IV fuel injection system, corporate independent innovation achievements, research and development reserves for the State V and higher emission technologies, industry status and existing problems, and other issues of concern to the industry and the public. In-depth exchanges.

The Central Media's “National 4 Implementation of Industrial Readiness” took the fourth stop of the basic research activities
The Central Media's “National 4 Implementation of Industrial Readiness” took the fourth stop of the basic research activities

High Pressure Common Rail, Electronic Unit Pump and Electronically Controlled VE Pump Prepare for National IV

At present, Nanyue Electronic Control has a number of products including electronically controlled single pump, VE electronically controlled pump, electronically controlled high pressure common rail fuel injection system, engine electronic control unit (ECU), and Gasoline Engine direct injection system. These products are high-end products independently developed by Nanyue Electronic Control and possessing independent intellectual property rights, and can meet the national IV and V phase emission standards.

Nanyue Electronic Control is one of the few companies in China that sticks to the path of independent innovation and development. It upholds the product development strategy of “production generation, reserve generation, development generation, conception generation”. The company developed high-tech products that have led China's fuel injection system The trend of development, technological strength in the industry-leading, comprehensive strength ranks second in the domestic industry, but also the only company in the field has a core technology - electronically controlled fuel injection system and has achieved industrialization, commercialization of the enterprise.

At present, Nanyue Electronic Control's high pressure common rail system and single pump system have obtained national independent intellectual property rights and applied for national patents. Among them, the electronically controlled monomer combination pump is a mainstream, typical, economical and environmentally friendly national III and national IV solution with independent intellectual property rights. Since the launch of the market, it has won numerous industry awards and has been adopted by major domestic diesel engine manufacturers. With a holding of more than 300,000 units, it has become the first domestic company that mass-produces electronically controlled monomer pumps, and it is also the first company in the industry with electronically controlled monomer pump production capacity and home-made electric control systems in the domestic market.

It is reported that Nanyue Electronic Control currently provides electronically controlled high pressure common rail system, electronically controlled monomer pump plus post-processing, and electronically controlled VE pump three kinds of national IV programs. Among them, the electronically controlled monomer pump products have achieved mass production, and have become the national IV solution for many major engine manufacturers such as Yuchai and Xichai, with a market share of 90% and a production capacity of 150,000 units. The VE dispensing pump is a product developed by the company last year and is currently being supplied to Asahi. The high-pressure common rail system has been verified in small batches, and it is now capable of mass production. Although there are still some gaps between some of the performance indicators and mature products of Bosch and other companies, Nanyue Electronic Control has advantages in terms of cost performance and has been able to satisfy the domestic market. The request.

Independent research and development of high pressure common rail system 500,000 annual capacity in 2015

The high pressure common rail system is a successful high-end technology for controlling pollution emissions, and it is also the world's leading technology in the field of fuel injection systems. It is the future direction of development of engine products. While reducing exhaust emissions, it can reduce fuel consumption of engines and save energy. It is recognized by the industry as the mainstream technology that can meet the requirements of national IV and higher emission regulations. Currently, this technology is used by Bosch, Delphi, Denso, etc. The monopoly of multinational corporations in the homeland and the number of domestic enterprises that have achieved industrialization and mass production are few, and the production costs are correspondingly increased.

"Nanyue Electronic Control has been committed to the development of electronically controlled high pressure common rail fuel systems since 2006. From scratch, from small to large, the technology is now mature and samples have been prototyped from controllers, fuel injectors, and oil pumps. , Common rail to ECU are all our own R & D. "Zhou Zhijin said that Nanyue electronic control has been insisting on the development of electronically controlled high pressure common rail fuel injection system.

Nanyue Electronic Control's high pressure common rail system has absorbed the characteristics of similar products at home and abroad, and has carried out independent research and development and innovation, its technical and economic indicators and other aspects are not lower than the level of international advanced products. At the same time, high-pressure fuel pumps, common rails, fuel injectors, and ECUs and other core components are all independently developed and produced, so that the production cost of the products is much lower than that of similar products of the same kind in the world, and it has great market competitive advantages.

In the product development of high pressure common rail system, Nanyue Electronic Control has mainly carried out the following tasks in recent years: The electronic control unit (ECU) has completed the plateau and high cold calibration tests in Lhasa and Heihe, and plans to be in Xinjiang this year. Turpan carries out high-temperature calibration tests. At the same time, ECU has mass production capacity; a common rail system of Xichai's engine, its high-pressure common-rail fuel supply pump is contracted by the company, and has started to be applied in whole vehicles and supplied in batches; an engine of Dichai The high-pressure oil pump and common-rail tube in the high-pressure common-rail system were developed and produced by the company. The vehicle has been applied and delivered in small batches. The common-rail system of Yuchai's engine has completed the first phase of the engine system performance test. It is a major breakthrough in the commercialization of common rail systems; Yuchai Power's two series of engine high-pressure common rail systems are undergoing performance matching tests; one engine of Weichai is developing and trial-producing common-rail rotor pumps and common rails, and there are two The engine is developing a high-pressure common-rail fuel supply pump with a pressure of 2500bar and meeting the national five emission standards; the multi-cylinder common-rail fuel supply pump of Wuxi Kaipu In the development and trial production, it is expected to be available in volume in 2014; in cooperation with foreign fuel injection system manufacturers such as Cummins, Delphi and Motorpal, we will develop prototype components such as high-pressure oil pump assemblies, injector bodies and common rails.

In terms of production capacity, in accordance with Nanyue Electronic's strategic plan for the next five years, a small batch of production capacity will be formed at the end of this year to meet customer demand. At present, 60,000 sets of annual production capacity have been formed, and by the end of 2014, 100,000 sets will be finalized in 2015. The annual production capacity of 500,000 sets of high pressure common rail system will reach an output value of 2.5 billion yuan, which will enable the company's products to transition to high-tech industries and form a new economic growth point. This is undoubtedly of great significance to the industrialization of China's high pressure common rail system.

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